recycled plastic panels & sheets

Unique Recycled Plastic Sheets: Every Panel Tells a Sustainable Story

Crafted from 100% recycled materials, our panels are both eco-friendly and recycled up to 11 more times. Utilising a diverse mix of pre- and post-consumer waste, they undergo our proprietary manufacturing process to emerge as distinctive and sustainable solutions

Crafting Unique Eco-Friendly Solutions for Commercial Projects

In our Newcastle factory, a team of skilled local craftsmen meticulously arrange and press each recycled plastic panel by hand, crafting unique statement pieces for your commercial endeavors.

Beginning 2400 x 1200mm sheets, our recycled plastic panels offer remarkable versatility for various commercial projects. They can also be tailored to fit your specific needs through cutting. This method ensures zero waste, utilising every part of the board effectively. Furthermore, when these decorative panels reach the end of their lifecycle, they can be repurposed or recycled, completing the plastic recycling loop.

We create panels sized 2400mm x 1200mm and anything in between, and the thicknesses can be 6mm, 12mm, 20mm, and 40mm. If you require a size or thickness not listed we can work with you on a tailored solution.

Custom Cutting and Finishing Services

In house we provide cutting and finishing services for all our recycled plastic sheets, catering to various needs from semi-finished parts to fully completed products. Whether it’s prototyping, one-off commissions, or small to larger batch production, we accommodate projects of any scale.

Sustainable Excellence: Pre-finished Solid Recycled Plastic Panels

Our panels are pre-finished solid blocks made entirely from 100% recycled plastic, devoid of any additives or fragile veneers. They represent a commitment to sustainability, offering a durable and eco-friendly solution without compromising on quality or performance. This mean that they can be recycled over and over again, directly through our factory!

Our Process

We have developed a proprietary process to ensuring that we develop the perfect product and material for you; our process ensures 100% satisfaction and end-to-end development of a bespoke material created to suit your exact needs.

Our Bespoke Design Process:

We learn about your requirements, quantities, shape, sizes and how you want to be part of Resourceful Living
Engage with key stakeholders within your organisation including engineers, architects, designers, managers, and end users.
Utilise video conferencing to facilitate communication and showcase material examples.
Emphasise a hands-on approach by involving stakeholders in the journey and process.
Assess current systems and workflows to identify opportunities for integration and improvement.
Gather initial feedback and insights to tailor solutions that align with your organisational goals and sustainability objectives.

CAD drawings, detail needed and design include specific coloured sheets.
Identify and produce designs tailored to your specifications, requirements, and inspiration.
Collaborate with key stakeholders to manage the applications, limitations, and advantages of recycled plastic.
Review design stages from draft to final version.
Provide 2D and 3D CAD drawings for detailed visualisation.
Integrate feedback and make adjustments to refine the design and optimise performance.

Testing, colour, strength, food grade, manufacturing a real life model.
Transform designs into physical prototypes using recycled plastic.
Improve and tweak prototypes to ensure they fit real-world applications effectively.
Refine designs to reduce weight and cost while preserving functionality.
Test prototypes to assess performance and durability in real-world conditions.
Iterate on design based on feedback and testing results to optimise the final product.

Jump straight from 1 to 4 or 2 – 4. Provide CAD drawings and we can cut and do. All machinery under one roof and can do in house without adding subcontractor costs.
Scale up to full production using our advanced manufacturing processes.
Utilise precision compression moulding and 3D printing to ensure consistency and quality.
Implement quality control measures to maintain high standards throughout production.
Optimise production workflows to enhance efficiency and reduce lead times.
Manage supply chain logistics to ensure timely delivery of materials and finished products.

Ensure that all products manufactured are fully recyclable at the end of their lifecycle.
Facilitate the return of used products to Resourceful Living for proper recycling and repurposing.
Offer customers solutions for managing and offloading their waste efficiently.
Promote a circular economy by closing the loop and reintroducing recycled materials into new products.
Provide guidance and support for customers to ensure their waste aligns with sustainable disposal practices.

Track and report on the environmental impact and recycling rates of products to continuously improve sustainability efforts.

Driving Circular Solutions: Addressing the Plastic Crisis Through Innovation

Through our innovative practices, we’re actively contributing to the circular economy while addressing the pressing issue of plastic waste. By utilising 100% recycled plastic in our manufacturing process, we not only divert plastic from landfills but also reduce the demand for virgin materials, thus closing the loop on plastic production. Our approach ensures that discarded plastics find new life as durable and sustainable products, minimizing environmental impact and conserving valuable resources. In doing so, we’re playing a vital role in mitigating the plastic crisis by offering a scalable solution that promotes environmental stewardship and fosters a more sustainable future for generations to come.

Why Purchase Recycled Plastic Items

Help make Australia’s environment more sustainable

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